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FullBore Aftermarket Plastic Install Guide
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Degree of Difficulty: 2
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Tools & parts needed: 1) Plastic 2) Just standard hand tools
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Step 1 Remove the stock front plastic. Pull the hood off. Remove the bolts that hold the front to the gas tank. Remove the bolts from under the fenders. The entire front should come off in one piece except for the hood. You may have to wiggle it back and forth to maneuver it around and off.
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Step 2 Remove the stock rear plastic. Pull the seat off. Remove the 2 bolts near the air box. Remove the 4 bolts under the rear fenders. The rear fender should pull off in one piece also.
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Step 3 At this point you should have a bare frame, motor and suspension. This is a good time to give it a thorough bath underneath. Refer to images 1-6 for help in removing the stock plastic.
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Step 5 Lets start with the radiator air scoops. They are different than the stock plastic because they do not attach to the fenders. The lower mount is done with a provided L bracket and speed nut. The upper mount is the stock location. See images....
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Step 6 Next is the front fenders. You will no longer have a removable hood. The Fullbore set up has a one-piece front which includes an integrated hood. It bolts to the fuel tank and tank bracket the same as the stock plastic. But under the front fender is slightly different. You will use a small provided L bracket mounted to the stock location to accommodate the new mounting location on the plastic.
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Step 7 Now to the rear fender. Unlike the totally different front plastic, the rear is very similar to the stock set up. You will need to transfer all hardware, brackets and grommets from the stock plastic to the new plastic. You will use the four provided L brackets in the stock locations for the under fender mounting. You will also use the stock bolt locations under the seat.
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Step 8 Make sure all your bolts are tight. Also use the provided velcro strap to secure the rear fender's front section under the seat together.
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Thanks to the guys at Fullbore for supplying the plastics for this project.
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This site was developed and maintained by Jeff Poole. Honda, TRX450R, Fourtrax, and all other Honda related terms are property of Honda America Corporation.
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